How to Build a Wooden Porch over a Cement Porch
Building a wooden porch over a cement porch is an interesting renovation project. Some homeowners decide to renovate their existing cement porches by installing a new type of porch over existing porch. Wood is a good covering as it gives a warmer look to the porch. You do not need to remove the cement floor in this case as it provides a firm support to the new wooden floor. Building wooden porch over the existing cement porch will be a simple job. There are many types of wood flooring, for example, the tongue and groove floorboards, wooden tiles, and 5/4 wooden decks.
Materials and Tools
Tapcon anchors
Quarter-rounds trim molding
Nail punch
Hammer / finish nailer
Galvanized iron finish nails (1.25 inches long)
Deck screws (1.25 inches long)
Concrete screws (2 inches long)
Masonry bits (3/16 inches)
Wood bits (1/4 inches)
Drill
Measuring tape
Circular saw
Treated timber boards
Step 1 - Cut Timber Boards
Cut timber boards (1 x 4) feet and place them in rows from the walls to porch front edges. For porch edges measuring 10 x 4 feet deep, you will require nine battens (each 48 inches).
Step 2 - Fix Battens to Porch
Using tapcon anchors, attach two battens to the cement porch. Drill holes (about ¼ inches) through the timber boards, spaced at 20 inches center-to-center in between and 4 inches from the both ends of the board.
Step 3 - Drill Holes in Concrete Porch
Put the drilled battens in place. They should run along the porch front edge. Using a 3/16 inch mason bit, drill holes in the cement porch 1/8 inches deep. These are known as pilot holes.
Step 4 - Drills Holes on the Battens
Drill holes on the battens 1.5 inches deep. Blow away the dust from the holes.
Step 5 - Drive the Anchors
Drive a tapcon anchor through the battens into the cement porch where the pilot holes are located. Repeat this step for battens at the adjacent side of the porch.
Step 6 - Fit the Rest of the Battens
Start from one end and fit the battens at 16 inches center-to-center spacing. Using a concrete screw, fix the battens to the cement floor until you are done will all battens.
Step 7 - Lay the Floorboards
Lay the floorboards in a row, one at a time, starting from the porch front edge. For 5/4 wooden decks, fit the boards and make a space between them (about 1/8 inches) for swelling. If you are using tongue-and-groove floorboards, fit the boards together following the manufacturer’s instructions.
Step 8 - Attach Decking
(only if you are this type of flooring)
Using 1/5 inches deck screws, attach the decking. Screw to the battens lengthwise on each board.
Step 9 - Attach Tongue-and-Groove Floorboards
(only if you are this type of flooring)
Use finish nails 1.25 inches to fix the tongue-and-groove floorboards onto the battens. A compressor and pneumatic nailer will make the job fast. Place the next floorboard into the groove of the fixed floorboard and repeat the process.
Step 10 - Trim the Final Pieces
To fit the last pieces on the remaining gap, you should trim the board. Repeat the above step to fix them to the floor.
Step 11 - Fix Quarter-Round Molding
Install quarter-round molding to cover the gaps on top of the timber flooring.