What Materials Make the Best Face Masks?
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1-20 hours
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Intermediate
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During a global pandemic we tend to acquire new skills. Perhaps you’ve dabbled in canning foods or baking breads, but one thing you’ve likely considered is how to make face masks that offer protection when you need it. Whether you’re facing the current COVID-19 crisis of 2020 or simply looking to make your own face mask for home projects, it’s important to note that different materials offer varying amounts of protection against airborne materials.
The United States Centers for Disease Control (CDC) recommends wearing face masks in public during this pandemic. In addition to selecting the right materials to construct your mask with, CDC guidelines also recommend masks fit snugly but comfortably against the side of the face, be secured with ties or ear loops, include multiple layers of fabric, allow for breathing without restriction, and be able to be laundered and machine dried without damage or change to shape.
Many people who are contagious may have no idea they are because they have no symptoms, so even a light fabric mask is worth wearing. While these thinner coverings may not offer much protection to the wearer from viral particles, they can help reduce the chances of that person spreading the coronavirus if they have it.
Here are some standard materials you likely have around the house, and some tips regarding the level of protection they can offer as a mask.
Cotton
While you may not have bolts of cotton laying around the house, you likely have cotton clothing that will do the job. Look at the content of your t-shirts and flannel pajamas. You could also use bandanas or layers of 600-count cotton pillowcases.
There are a variety of ways to put these masks together, but the important thing to remember is to use at least two layers of material while ensuring the mask still offers adequate breathability and a good fit.
In at least one study, the most effective cotton masks were found to be constructed from two layers of high-quality, heavyweight “quilter’s cotton.” Equally effective options are two-layer masks made with thick batik fabric or a double-layer mask with an inner layer of flannel and outer layer of cotton.
Hepa Filter Vacuum Bags or Furnace Filters
It’s likely you hadn’t considered HEPA filters for your face masks, but it seems like an obvious choice once the idea is out there. Researchers have verified the filters are one of the most effective options available. Yang Wang, an assistant professor of environmental engineering at Missouri University of Science and Technology conducted several studies in a controlled environment and found that allergy-reduction HVAC filters worked the best, capturing 89 percent of particles with one layer and 94 percent with two layers.
A similar furnace filter captured 75 percent of particles with two layers, but required six layers to achieve 95 percent. The downside of the filters is a lack of breathability when used as the only material, alongside the risk of breathing in small particulates from the filter. To solve this problem, Wang suggests sandwiching the filter in between two pieces of high-quality cotton.
3-D Printed
If you have a 3-D printer, one option might be to print a mask. At least one company is providing the printing file for free here. You can line the printed mask with a coffee filter, HEPA vacuum bag, or cotton fabric for an extra layer of security.
Light Test
If you aren’t sure of the quality of your materials, try the light test. Shine a light directly through the material. The less light that filters through the better because it means the material is dense enough to hold back viruses and other particulates. Again, just be sure that breathing isn’t restricted by the density of the fabric.
Coffee Filters
In tests, coffee filters offered some protection, but even with several layers, didn’t offer a reliable level of safety. Plus, they are not washable. However, they are readily available and better than nothing so making a mask out of several layers is an option in the absence of preferred materials.
Other Pointers
Making your own mask is fairly quick and easy, especially if you are proficient with a sewing machine. Do follow CDC guidelines to ensure a good fit, but remember that masks do more to protect others if you are carrying a virus than they do to protect you from contracting something. With this in mind, it’s still best to stay at home or practice physical distancing if you must go into public.
Also, be sure to put your mask through the laundry after each outing, placing it directly into the washing machine when you arrive home. Once the pandemic hits the rear view mirror, your supply of masks will work when staining wood, sanding planks, or even cutting onions in the kitchen.
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![Dawn Hammon]()
Dawn Hammon has thrived in freelance writing and editor roles for nearly a decade. She has lived, worked, and attended school in Oregon for many years. Dawn currently spends her days convincing her children she is still smarter than them while creating new experiences with her husband of 24 years.  Her multiple interests have led her to frequently undergo home improvement projects. She enjoys sharing the hard-earned knowledge that comes with it with the audience of DoItYourself.com. Dawn and her sister make up a power-tool loving duo that teaches classes to local women with the goal of empowering them to tackle their fears and become comfortable with power tools. Tapping into her enthusiasm for saving money and devotion to sustainable practices, Dawn has recently launched a passion project aimed at connecting eco-friendly products and socially-responsible companies with consumers interested in making conscientious purchases, better informing themselves about products on the market, and taking a stand in favor of helping to save the planet. When she is not providing stellar online content for local, national, and international businesses or trolling the internet for organic cotton clothing, you might find her backpacking nearby hills and valleys, traveling to remote parts of the globe, or expanding her vocabulary in a competitive game of Scrabble. Dawn holds a bachelor's degree in psychology, which these days she mostly uses to provide therapy for her kids and spouse. Most recently, I worked for a small local professional organizing and estate sale company for four years where I learned a ton about organizing and/or disposing of just about anything. She was raised in a tool-oriented, hands-on, DIY family. Her dad worked in the floor covering business and owned local floor covering businesses, so of course selling floor covering was one of her first jobs. Her brother was a contractor for about 30 years and site supervisor for Habitat for Humanity. I worked with him often, building decks, painting houses, framing in buildings, etc. With her sister, she holds power tool classes to empower women who are scared or have never used them. Not quite homesteaders, she did grow up with a farm, tractors, motorcycles, expansive gardens, hay fields, barns, and lots of repairs to do. Plus she and her family preserved foods, raised cattle and pigs, chopped and hauled firewood, and performed regular maintenance on two households, outbuildings, fencing, etc. As an adult, she has owned two houses. The first one she personally ripped out a galley kitchen and opened it up to the living area, plus updated every door, floor covering, and piece of trim in the place. In her current home, she's tackled everything from installing real hardwood flooring to revamping the landscape.
